PIPINGFLANGE

Process Industry

Duplex, Super Duplex, and Liquor Service Flanges

A pulp mill is a chloride corrosion problem looking for somewhere to happen. Bleach plants, recovery boilers, and liquor cycles each demand specific material answers.

Industry Overview

How Pulp & Paper Piping Actually Looks

Bleach plant piping is the most aggressive service in the mill. Chlorine dioxide, hypochlorite, and the chloride content of process water combine to eat stainless grades that would last decades elsewhere. Duplex 2205 and super duplex 2507 are the practical answer, with the higher PREN of 2507 reserved for the worst stages.

The recovery cycle moves white liquor, green liquor, and black liquor through evaporators, recovery boilers, and the causticizing plant. Each stream has its own chemistry. Carbon steel works in some service, while duplex shows up where chlorides and temperatures climb together.

Brown stock washing, screening, and stock prep round out the mill. We supply duplex and super duplex weld necks and blinds in the sizes and classes that bleach plant and liquor service actually use, rather than the catalog standard.

Typical Flange Selections

What We Supply for Pulp & Paper

Duplex 2205 Weld Neck

ASME B16.5, Class 150 and 300

Bleach plant intermediate stages, brown stock

Super Duplex 2507 Weld Neck

ASME B16.5, Class 150 and 300

Chlorine dioxide stages and hot chloride service

316L Weld Neck

Class 150 and 300

Utility piping and lower aggression process

Carbon Weld Neck

A105, Class 150 to 600

White liquor, green liquor, and steam balance of plant

Blind Flanges

Duplex, super duplex, stainless, carbon

Vessel manways, evaporator nozzles, screen plant

Lap Joint with Stub End

Duplex stub with carbon backing

Cost control on long duplex runs

Material Selection

Common Materials and Why

Duplex 2205

Standard bleach plant material. Pitting and crevice resistance well above 316L in chloride service.

Super Duplex 2507

PREN above 40 for the hottest chloride stages where 2205 still pits.

316L Stainless

Lower aggression process streams and utility piping where duplex would be overspec.

ASTM A105

Carbon steel for white liquor, steam, and balance of plant where chemistry allows.

Industry Challenges

What Procurement Has to Solve

  • 01

    Stocking depth on duplex and super duplex flanges in the sizes mills actually use, not just commodity ranges.

  • 02

    Material confusion between 2205 and 2507 that has to be resolved with PMI at receiving.

  • 03

    Welding procedures on duplex that demand controlled heat input to preserve the phase balance.

  • 04

    Recovery boiler outage windows that compress delivery into days for high spec material.

Standards and Codes

Specifications We Quote To

ASME B16.5
ASME B16.47
ASTM A182 F51 (2205) and F53 (2507)
ASME B31.3
NORSOK M-630 (where referenced)

Ready to Quote Pulp & Paper

Bleach plant and recovery cycle outages are our planning window. Send the duplex and super duplex list early.

Texas Flange & Fitting Supply | PO Box 2889, Pearland TX 77588